Gravimetric blenders MicroBlender Maguire
The next generation in gravimetric blending
Technical Data
The WSB-MB MicroBlender™, the smallest weigh scale blender in the world,
features the latest technology in gravimetric blending. The MicroBlender™ makes
the benefits of gravimetric blending accessible and affordable to plastics
processors operating small machines. The MicroBlender™ is capable of blending
up to 4 components at a rate of 140 lb/hr (63 kg/hr). All material hoppers are
removable for fast and convenient material changes. The Maguire Weigh Scale
Blender controller is remotely mounted providing easy access for the
operator.
- Precise Dispensing SystemPneumatic valves operating in conjunction with
advanced software deliver actual batch accuracy of (0.1%). The Maguire
MicroBlender™ includes the unique Micro-Pulse technology, which virtually
eliminates the need for augers to achieve accuracy when dispensing minor
ingredients. Micro-Pulse gives you the capability of dispensing as few as 2 or
3 pellets per pulse cycle.
- Reduced Weight and FootprintTotally pneumatic system eliminates motors
which reduces the weight of the blender to 50 lb. (22.7 kg). The unit is just
under 2 feet high and has a 6 in. x 6 in. footprint.
- Removable Material Supply HoppersEach of the removable bins contains a
pneumatic quick disconnect for fast removal, cleaning, and replacement when
changing colors of materials.
- Unique Removable Access DoorThe weigh pan and mix chamber are easily
accessed through a removable door. The mix chamber agitator is permanently
attached to the door and uncouples from the drive mechanism when the door is
removed. This unique safety feature renders the agitator inoperable when the
machine is opened and eliminates the need for electrical interlocks.
- Vibration ManagementProprietary technology eliminates false load cell
readings caused by machine shock or vibration. This greater accuracy is
critical when the blender is mounted on a fast cycling molding machine.
- Greater Documentation CapabilitiesThe MicroBlender™ can be linked with the
Maguire materials management software for expanded control and reporting
capabilities. Blend certification, process verification and documentation for
ISO 9000 initiatives are among the requirements met by this data acquisition
software.
All components are blended by weight based on the setting shown on the
master controller. Each component is dispensed separately into a single
weighing chamber, and then all components are dropped into a continuous mixing
chamber which delivers a homogenous blend.
The entire unit is designed to mount over the feed throat of the process
machine. Maguire's unique weighing method allows blenders to operate correctly
in spite of vibration or shaking caused by the molding machine or
extruder.
- All Materials Metered By Weight
- Accuracy is constantly monitored.
- Automatic compensation for varying densities.
- Extreme Accuracy
- In actual operation, color and additive is held to within 1/10 of 1% of
requested ratio.
- Automatic Recalibration
- Every batch is followed by an error correction routine that continuously
hunts toward perfect dispense weights.
- Direct Setting of Percentages; No calculations
- Enter settings for percentage of color, additive, and regrind on the
thumbwheel switches and the system does the rest.
- Very Simple Operation
- Load hoppers with material; REGRIND, NATURAL, COLOR, ADDITIVE.
- Set thumbwheel switches for percentage desired.
- Turn controller on.
- The unit now operates automatically, adding components in the proper
percentages. If material runs out an alarm will sound.
Model |
Batch Size |
Components |
Slide Gates |
Vertical Valves |
Capacity |
Overall Dimensions |
Overall Weight |
|
WSB-MB
MICRO |
0.9 lb
(0.4 kg) |
4 |
0 |
4 |
up to 140 lb/hr
(up to 64 kg/hr) |
16x16x23.5 (in)
410x410x600 (mm) |
50 lb
(23 kg) |